Capabilities & Equipment
Over the years, Willman Industries Inc. has continued to invest in expansion, better equipment and physical resources in an effort to expand capabilities, increase productivity and to meet the unique needs of our customers. The following is a list of just some of the capabilities at Willman Industries, Inc.
Willman Engineering Group
- Solidification Modeling
- 3D Laser Scanning – Faro
- Pattern Design
- Design of Gating & Rigging
- Enhancement of Part Castability
- All aspects of prototyping
Melting & Metallurgy
- 3 B.B.C. Coreless Melting (IGS) 9 tons each with 1600 KVA and 2200 KVA power supplies.
- Max Melting Capacity: 100 Tons/Day
- Thermal arrest carbon and silicon analyses with differential analysis
- Spectrometer
- 3 Microscopes with digital imaging
Molding
Greensand
Hunter
- Average Pour Weight 40 pounds
- Flask Size 20×24, 8/8 (inches)
- Maximum Casting Weight 30 pounds
Pin-Lift (Cope & Drag)
- Average Pour Weight 250 pounds
- Flask Size 30×30 and 36×36
- Maximum Casting Weight 350
BMM
- Average Pour Weight 700 pounds
- Flask Sizes 42×60 and 42×42, 20/20
- Maximum Casting Weight 1200 pounds
Floor Molding – Two Bays
- North Bay
- Average Pour Weight 6,000 pounds
- Flask Size Varies up to 144×144 (inches)
- Maximum Mold Weight 25,000 pounds
- Center Bay
- Average Pour Weight 1,500 pounds
- Flask Size Varies up to 72×72 (inches)
- Maximum Mold Weight 10,000 pounds
Core Making
- Shell Core Machines
- Redford HS 16RA
- Redford HP 43A
- Redford HP 42G
- Redford CHS 22RA
- IMF 70 Liter Core Blower
- Gaylord
- CB 22 (2)
- CB 26
- CB 420
- Loop System
Cleaning Room & Processing
- Double 8’ Table Blast
- Spin Blast
- Drum Blast
- 2 Swing Cut-off
- 2 Swing Grinders
- High Speed Wheel Grinders
- 2 Air Cannons
- Oxyacetylene Powder Torches
- 13 “Clean” Bench Grinding Stations
- 4000 pound capacity batch type Heat Treat Furnace.
Heat Treating, Machining & Painting
We offer in-house heat treatment for stress relieve and anneal for smaller castings, as well as contract heat treating for any size castings.
We work with an ever-increasing, wide range of outside machine shops to meet every machining requirement. We can provide machined castings as a tier-one supplier to end-users.
We also utilize outside painting companies to meet your paint requirements.
Quality Assurance
Dimensional
- Portable CMM
- 3D Laser Scanner
- White Light Scanner
Hardness Checking
- King Brinnel
- New Age Portable
Non-Destructive Testing
- Magnetic Particle Inspection
- Dye Penetrant Testing
- Ultrasonic Testing
- X-Ray (by contract)
Metallurgical Inspections
- Mechanical Properties (by contract)
- Microstructure – including digital photomicrographs
- Spectrometer
- Melt Lab Thermal Analysis