Our Capabilities

Capabilities – Quality Assurance

Dimensional

• Portable CMM
• 3D Laser Scanner

Hardness Checking

• King Brinnel
• Air Brinnel
• New Age Portable

Non-Destructive Testing

• Magnetic Particle Inspection
• Dye Penetrant Testing
• Ultrasonic Testing
• X-Ray (by contract)

Metallurgical Inspections

• Mechanical Properties (by contract)
• Microstructure – including digital photomicrographs
• Spectrometer
• Melt Lab Thermal Analysis

Capabilities – Willman Engineering Group

• Solidification Modeling
• 3D Laser Scanning – Faro
• Pattern Design
• Design of Gating & Rigging
• Enhancement of Part Castability
• All aspects of prototyping

Production Capabilities – Molding

Greensand – Five Molding Lines

• Hunter
  • Average Pour Weight 18 pounds
  • Flask Size 20×24, 8/8 (inches)
  • Maximum Casting Weight 70 pounds

   

• 2 Pin Lift Lines
  • Average Pour Weight 250 pounds
  • Flask Size Varies up to 30×30 and 36×36
  • Maximum Casting Weight 250 pounds

   

• BMM
  • Average Pour Weight 250 pounds
  • Flask Sizes 42×60 and 42×42, 20/20
  • Maximum Casting Weight 2000 pounds

   

• Two greensand systems: 22 tons/hr (55B), 100 tons/hr (85B)

Floor Molding – Two Bays

• North Bay
  • Average Pour Weight 4,280 pounds
  • Flask Size Varies up to 144×144 (inches)
  • Maximum Mold Weight 40,000 pounds
  • 1500 pounds / minute Sand Mixer
• CenterBay
  • Average Pour Weight 1,220 pounds
  • Flask Size Varies up to 72×72 (inches)
  • Maximum Mold Weight 16,000 pounds
  • 1000 pounds / minute Sand Mixer

Production Capabilities – Core Making

• Shell Core Machines
  • Redford HS 16RA
  • Redford HP 43A
  • Redford HP 42G
  • Redford CHS 22RA
• Cold Box (Phenolic Urethane)
• IMF 70 Liter Core Blower
• Gaylord
• CB 22
• CB 420
• Phenolic Urethane Loop System
• Three part liquid catalyst system
• Furan Loop System

Production Capabilities – Melting and Metallurgy

• 3 B.B.C. Coreless Melting (IGS) 9 tons each with 1600 KVA and 2200 KVA power supplies.
• Max Melting Capacity: 100 Tons/Day
• Thermal arrest carbon and silicon analyses with differential analysis
• Leco carbon and sulfur analysis
• Spectrometer
• 3 Microscopes with digital imaging

Production Capabilities – Cleaning Room and Processing

• Redesigned and Reorganized in 1999
• Double 8’ Table Blast
• 6’ Table Blast
• Spin Blast
• 9 Cubic Foot Tumble Blast
• 2 Swing Cut-off
• 2 Swing Grinders
• High Speed Wheel Grinders
• 2 Air Cannons
• Oxyacetylene Powder Torches
• 9 Bench Grinding Stations
• 6 new “Clean” Grinding Booths
• Additional 5000 square foot staging area
• 4000 pound capacity batch type Heat Treat Furnace

Heat Treating, Machining & Paint

We offer in-house heat treatment for stress relieve and anneal for smaller castings, as well as contract heat treating for any size castings.

We work with an ever-increasing, wide range of outside machine shops to meet every machining requirement. We can provide machined castings as a tier-one supplier to end-users.

We also utilize outside painting companies to meet your paint requirements.